Facilities for Adipic Acid use production methods,technology and key equipment from the German company BASF.

Adipic Acid Plant - AZOT Severodonetsk

Adipic Acid is available in 25Kg sacks or 500 Kg / 1000 Kg FIBCs.

Adipic Acid Packaging - Filling into "Big Bags"

Adipic Acid from Valetime is available not from store but directly from production at Sev-Don.

Adipic Acid is always fresh from production.

  • Introduction

  • Downloads

  • Related

Valetime supplied Adipic Acid is sourced from AZOT Severodonetsk in Ukraine. Valetime brand this Adipic Acid as "Sev-Don" Adipic Acid. Ukrainian Adipic Acid is producted to Russian (GOST) standard No. 10558-80. Sev-Don production is based on BASF equipment and test results show that the product is typically better than the Russian specification assigned to it. Acorrindhly, product sold by Valetime is to an "improved" specification.
Information about Adipic Acid and other related data is available to download.

    Introduction & Uses

    Adipic Acid Specification Sheet

    ADIPIC ACID (hexanedioic acid; 1,4-butanedicarboxylic acid) is ranked 46th highest volume chemical in World use; and has a a wide range of commercial applications.

    The biggest use of Adipic Acid (over 80% of production) is in the manufacture of Nylon and similar man made fibres / filaments.

    Other Major Volume uses include:

    • Manufacture of Polyurethane foams and elastomers – usually tailor-made for specific industry applications, for example:
    1. automotive industry applications – car interior components such as dashboards, steering wheels, door handles and upholstery – exterior components such as bumpers, wheel arches etc.;
    2. furniture industry – foam seating / cushions / pads, upholstery etc.;
    3. textile industry – fabric coatings, foam quiltings etc.;
    4. footwear industry – outer and inner soles, leather look fabrics etc.; and
    5. building industry – insulation products etc.
    • Preparation of Esters for use as plasticisers and lubricants – identified by names ending in “adipate” ( = a salt of adipic acid ) and used as chemical intermediates across a very wide range of industries. for example :
    1. most common : di-octyl adipate (DOA), di- methyl adipate ( DMA ) – used in processing other polymers, solvents, special lubricants, aircraft lubricants, cosmetics, rubber industry etc.
    2. others : di-(n-octyl-n-decyl) adipate (DNODA) – low temperature plasticiser, di-isodecyl adipate ( DIDA ) etc,
    • Manufacture of water treatment products – eg: flocculants, chlorine purification, domestic cleansers
    • Other uses : Adhesives, Food and Pharmaceutical additive ( acidulant ) Baking powders.

    Source

    “SEV-DON”

    The plant at SEVERODONETSK ( “Sev-Don”*) is the largest chemical enterprise in the Ukraine and consists of 4 production groups:

    1. ammonia liquid, methanol,formalin and urothropin, argon;mineral fertilizers(urea, ammonium nitrate, ammonium carbonate salts), nitric acid, potassium and sodium nitrate,
    2. catalysts for production of ammonia, methanol, acetic acid, adipic acid;
    3. organic synthesis salts (cyclohexane, cyclohexanone, adipic acid, nylon 6,6 salts);
    4. acetylene, VAM, polyvinyl alcohol, polyvinil acetate dispersion, formalin-carbamid, resin, acetic acid, butyl acetate.

    *(“Sev-Don” is a trade mark of Valetime Group )

    ADIPIC ACID

    Facilities for Adipic Acid use production methods,technology and key equipment from the German company BASF.

    Production at “Sev-Don” is based upon contract processing operations with the major supplier of raw material (Benzene) being a Valetime associate.

    “Sev-Don” is now the largest independent producer – given that Adipic Acid is principally produced and used by the major international filament (nylon) manufacturers.

    Exports to Europe were developed from early in 1997 to meet shortages at the major Western European producers of Adipic Acid. Since that date quality has been enhanced and packaging improved and an international  market is now serviced.

    Against this background it should be noted that currently Sev-Don is still supplying Adipic Acid to major Western Producers. Such supplies are not merely for “internal use” to release own production. In some cases the final branded packaging is undertaken at Sev-Don.

    The Ukraine has a large and well established chemical industry and production of Adipic Acid is undertaken at 2 locations – ROVNO and SEVERODONETSK.  The Adipic Acid available through Valetime is only from SEVERODONETSK.

    Other Valetime products available from “Sev-Don”:

    • Acetic Acid
    • Adipic Acid
    • A G S Acids ( Low DiCarbon Acids )
    • Cyclohexanone

    Specification

    Adipic Acid Specification Sheet

    Traditionally Ukrainian production of Adipic Acid has been to Russian (GOST) standard No. 10558-80. This sets out the minimum standard for production.

    However, it is recognised that for many end users the colour and related characteristics (chromacitry, iron content etc.) are of vital importance. In fact data taken from recent production at Sev-Don shows in actual results that the product is typically better than the Russian specification assigned to it. Accordingly product sold by Valetime is to an “improved” specification.

    Adipic Acid from Valetime is available not from store but directly from production at Sev-Don.

    Specification TU-U6-05761672.178-98
    Mass portion of Adipic Acid, %, not less than 99.8
    Colour of solution (Solvent colour) by platinum-cobalt (PT-Co) scale, Hazen Units, not more than 2.5
    Colour of melt (Molten colour) by platinum-cobalt (PT-Co) scale , Hazen Units, not more than 30
    Temperature of melt (range), ºC, minimum 152.0 (– 155.0)
    Mass portion of water, %, not more than 0.18
    Mass portion of ash, %, not more than 0.0015
    Mass portion of nitric acid, %, not more than 0.0003
    Mass portion of iron, %, not more than 0.00005
    Mass portion of oxalic acid, %, not more than 0.004

    Quality

    Quality control of the product utilises Rhodia systems and each batch is subject to testing and certification of analysis ( C of A.) To confirm their confidence in these arrangements Sev-Don will agree to any further independent tests or controls required and provided by end-users.

    Furthermore Valetime’s Kiev office has direct contacts at the producer and has sight of every C of A before loading is authorised. Accordingly if required the “purchasing specification” of customers can be used to check each batch. Customers can also be sent a copy of the C of A at this stage – that is some time before actual delivery of their order.

    *** NOVEMBER 2009 ****

    New Adipic Acid Certificate of Analysis. Analysis of Adipic Acid in production November 2009:

    Adipic Acid – Certificate of Analysis (November 2009)

    Adipic Acid – Example Analysis (November 2008)

    Adipic Acid – Example Analysis (2006)

    Adipic Acid – Example Analysis (2004, 2005)

    Packaging

    Adipic Acid is available in 25Kg sacks or 500 Kg / 1000 Kg FIBCs.

    Loading

    Loadings for FCL’s are 20MT per 20′ or 26MT per 40′ container.

    Trucks load at 21MT or 21.5MT.

    Safety Information

    Adipic Acid (MSDS) Safety Information

    General

    CAS
    124-04-09
    EINECS Number
    204 – 673 – 3
    Synonyms
    hexanedioic acid,
    1,4-butanedicarboxylic acid
    Molecular formula
    HOCO(CH2)4COOH
    Use
    Manufacture of Nylon, Polyurethane foams and elastomers, Preparation of Esters for use as plasticisers and lubricants, Manufacture of water treatment products.

    Physical Data

    Appearance White crystalline powder
    Melting Point 152 °C
    Boiling Point 337 °C
    Specific Gravity 1.36
    Vapour Pressure 0.1 mm Hg @ 20 °C
    Flash Point 196 °C

    Stability

    Stable.
    Substances to be avoided include ammonia, strong oxidizing agents.

    Toxicology

    Inhalation may cause irritation.
    Risk Phrases R36 R37 R38.

    RTECS AU8400000

    RID / ADR : UN 3077 9/PG3

    Personal Protection

    Safety glasses, Protective gloves, closed working clothing.
    The usual precautions for the handling of chemicals must be observed.

    First Aid Measures

    General advice Remove contaminated clothing.
    If difficulties occur after dust has been inhaled Fresh air, summon physician.
    On skin contact Wash thoroughly with soap and water.
    On ingestion Rinse mouth and then drink plenty of water.

    Transport Information

    Not classified as hazardous under transport regulations. Non-hazardous for air, sea and
    road freight.

    Accidental Release

    Handle in accordance with good industrial and safety practice.
    Personal precautions Avoid dust formation
    Environmental precautions Discharge into the environment must be avoided.
    Methods for cleaning up Pick up and dispose of.

    Handling & Storage

    Keep away from sources of ignition – no smoking.
    Take precautionary measures against static discharges,
    Handle in accordance with good industrial and safety practice.
    Handling Ensure through ventilation of stores and work areas.
    Storage Containers should be tightly sealed in a dry place.

    Disposal considerations

    Must be disposed of by special means e.g. suitable incineration, in accordance with local
    regulations.
    Contaminated packaging: Uncleaned empties should be disposed of in the safe manner as the
    contents.

    The UK Environmental Protection (Duty of Care) Regulations (EP) and amendments should be
    noted (United Kingdom).

    Photos

    • Sevdon Adipic plant
    • Adipic Palletised Loads
    • Adipic Weight Checking
    • Plant at AZOT Severodonetsk
    • dipic Acid Plant
    • Raw material storage
    • Adipic Production Control
    • Adipic Big Bag Filling
    • Adipic 25Kg Sack Loads

    Additional Information

    IUPAC name
    hexanedioic acid
    CAS
    124-04-9
    EINECS
    204-673-3
    Molecular formula
    C6H10O4